Friday, January 8, 2021

Flat Top Hat

Flat Top Hat  

Flat top hat is a tall, flat-crowned hat for men traditionally associated with formal wear in Western dress codes, meaning white tie, morning dress, or frock coat. Traditionally made of black silk or sometimes grey, the top hat emerged in Western fashion by the end of 18th century. Although it declined by the time of the counterculture of the 1960s, it remains a formal fashion accessory. A collapsible variant of a top hat, developed in the 19th century, is known as an opera hat.

A town-weight silk top hat is made by first blocking two pieces of gossamer (or goss for short), which is made of a sheet of cheesecloth that has been coated with a shellac and ammonia solution and left to cure for 5 months on a wooden frame, on a wooden top hat block (which is made of several interconnecting pieces like a puzzle so the block can be removed from the shell, as the opening is narrower than tip of the crown) to form the shell. After the shell has rested for a week in the block, the block is removed and the brim (made of several layers of goss to give it strength) is attached to the crown. The shell is coated with a layer of shellac varnish and also left for a further week. The silk plush is then cut to the correct pattern. The top and side pieces are sewn together; the side piece having an open diagonal seam. It is then eased over the shell carefully and then ironed (the heat of the iron melting the shellac for the plush to stick to it). The upper brim is also covered with a piece of silk plush or with silk petersham (a ribbed silk). The underbrim is covered with merino cloth. After the hat has fully rested, the brim is curled and bound with silk grosgrain ribbon, and a hat band (either silk grosgrain with or without a bow, or a black wool mourning band without a bow) is installed. Finally, the lining and the leather sweatband are carefully hand-stitched in.



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